Prepare for inspection
- Obtain the current product specification and drawings.
- Confirm acceptance criteria and tolerances.Use the specification and standards that apply to your product.
- Define the sampling plan and inspection level.
- Verify measurement equipment is calibrated and in date.
- Prepare reference samples, gauges and check fixtures.
- Confirm the inspection method and recording format.
Incoming inspection
- Verify received goods match the purchase order and packing list.
- Check supplier certificates and material documentation.
- Inspect quantity, lot numbers and packaging condition.
- Sample and measure key characteristics against specification.
- Quarantine material until inspection is complete.
- Accept, reject or hold the lot and record the decision.
In-process inspection
- Confirm the first-off sample meets specification before the run continues.
- Inspect at set intervals during production.
- Measure critical dimensions and characteristics.
- Check appearance, fit and function as required.
- Monitor process trends for drift toward limits.
- Segregate any nonconforming product immediately.
Final inspection
- Inspect finished product against the full specification.
- Verify dimensions, function and performance.
- Check labeling, markings and packaging.
- Confirm required documentation accompanies the product.
- Apply the sampling plan and record results.
- Release, hold or reject the lot and document the decision.
Defects and nonconformance
- Identify and classify defects by type and severity.
- Compare defect counts against acceptance limits.
- Label and isolate nonconforming product.
- Decide disposition: rework, scrap, concession or return.
- Raise a nonconformance report where required.
- Notify suppliers or upstream processes of recurring defects.
Records and reporting
- Record measurements, sample sizes and results.
- Document accept and reject decisions with inspector sign-off.
- Maintain traceability to lot, batch or serial numbers.
- Summarize defect rates and inspection findings.
- Share quality data with production and suppliers.
- File records for traceability and audit.
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