Set up the QA framework
- Define the quality objectives and acceptance criteria for the project.
- Identify the standards and specifications that apply.Align with applicable standards and your organization's quality system.
- Document the procedures and work instructions to follow.
- Assign quality roles and responsibilities.
- Confirm staff are trained and competent for their tasks.
- Establish document control for drawings and revisions.
Plan inspections (QC)
- Create an inspection and test plan with hold and witness points.
- Define what to inspect, how, and acceptance criteria.
- Set sampling levels and inspection frequency.
- Confirm measuring equipment is calibrated and in date.
- Prepare inspection forms and recording templates.
- Schedule inspections at the defined stages.
Quality assurance activities
- Verify suppliers and subcontractors are approved and qualified.
- Confirm incoming materials have required certificates.
- Check that approved procedures are being followed on the job.
- Conduct internal audits or process reviews.
- Hold quality reviews at key milestones.
- Capture lessons learned to improve the process.
Quality control inspections
- Inspect incoming materials before use.
- Carry out in-process inspections at hold points.
- Measure key characteristics against specification.
- Perform final inspection before release or handover.
- Record measurements, results and inspector sign-off.
- Segregate and label any nonconforming work.
Nonconformance and corrective action
- Raise a nonconformance report when criteria are not met.
- Determine the disposition: rework, repair, scrap or concession.
- Investigate the root cause of the nonconformance.
- Implement corrective action to prevent recurrence.
- Verify the corrective action was effective.
- Feed findings back into QA procedures and training.
Records and handover
- Compile inspection records, certificates and test results.
- Maintain traceability to materials, lots and locations.
- Keep nonconformance and corrective action records.
- Prepare the quality dossier or handover documentation.
- Obtain final quality sign-off and approvals.
- Archive records for traceability and audit.
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